Basic Info.
Model NO.
XGF series filling machine
Type
Volumetric Filling Machine, Volumetric Filling Machine
Automatic Grade
Fully Automatic, Fully Automatic
Material Type
Liquid, Liquid
Filling Valve Head
Multi-Head, Multi-Head
Feed Cylinder Structure
Single-Room Feeding, Single-Room Feeding
Dosing Device
Capacity Cup, Capacity Cup
Filling Principle
Atmospheric Pressure, Atmospheric Pressure
Packaging Container Lifting Structure
Pneumatic Lifting, Pneumatic Lifting
Packaging Material
Plastic, Plastic
Composition
Filling Machine
Voltage
220/380V Customized
Capacity
5000bph-36000bph
Processing Type
Complete Water Packing Plant
Filling Material
Beverage/Pure Water/Drinking Water/Mineral Water
Control
PLC Control+Touch Screen
After Sales Sevices
Engineers Available to Serivece Overseas
Transport Package
Wooden Case
Specification
4000X2900X2400MM
Product Description
2018 Automatic Mineral Water Bottling Machine And Packing Equipment
A. Brief introduction:1) Water treatment planta. water treatment plant
Raw water → Raw water tank → Quartz sand filter → Active carbon filter → Precision filter ( 10μm ) → Precision filter (5 μm) → high pressure pump → Ultrafilter device system → UV sterilizer →mineral water b. Function of each filter Quartz sand filter: to remove the particulate solids from waste water ; |
Active carbon filter: to remove the chlorine and the smell of water ; |
Precise filter: to clear the granules bigger than 10 μm and 5 μm and also protect the reverse osmosis device membrane . |
Ultrafilter device: to remove particles, colloids, organic impurities, heavy metal ions, bacteria, virus, heat source etc. harmful substances and 99% dissolved salts. |
UV sterilizer: special for waste water disinfection. |
2). Automatic plastic bottle blowing machine a. Introduction
Our automatic blowing machine to make plastic bottles can produce plastic bottle including the bottles for kinds of drinking water, carbonated drink, wine, vinegar, and pesticide, etc. according to the different bottle shape and diameter.
Adopting double crank to adjust mould, heavy locking mould, stable and fast, adopt infrared oven to heat the perform, the perform rotated and heated equally. And the plastic bottles after blowing, are clean, and high quality.
3). 2018 Automatic Mineral Water Bottling Machine And Packing Equipment a. Introduction:
it is XGF washing filling capping 3-in-1 machine, and the three functions of bottle washing, filling and capping are automatically composed in one body of the machine. It is used to produce bottled drinking water, mineral water, spring water, purified water, alcoholic beverage machinery and other non-gas beverage machinery. The water filling machine can reduce the materials and outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.
B. Main models: Model | Stable capacity |
XGF-14-12-5 | 1000BPH-5000BPH |
XGF-16-16-5 | 7000BPH |
XGF-24-24-6 | 12000BPH |
XGF-32-32-8 | 15000BPH |
XGF-40-40-10 | 18000BPH |
XGF-50-50-12 | 22000BPH |
XGF-72-72-18 | 30000BPH |
XGF-84-84-20 | 36000BPH |
Pls kindly feedback to us which model you need, thanks ! C. Products Description: a. Washing machine details ★ The rotary wheel is a fully stainless steel welded structure. |
★ The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable. |
★ The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water. |
★ All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing. |
★ The rinsing part is driven by driving system positioned inside machine frame via gear transmission. |
b. Filling machine details ★ Rotary wheel fully made of stainless steel SUS304. |
★ Gravity filling method. |
★ Filling valves are made of Stainless Steel SUS304. |
★ Filling valves are reasonably structured with accurate filling. |
★ Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth. |
★ Level of cylinder is controlled with float-ball. |
★ Filler is driven through gears inside the machine frame. |
★ Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck. |
C. Capping machine details
Capping machine is the part with highest precision, influence very much with the stability and reliability of the filling monoblock.
Our capper features as follows: ★ The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior. |
★ Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism. |
★ Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute. |
★ The capper is equipped with inlet bottle detection switch. |
★ Centrifugal way of cap arranging is adopted to reduce damage of caps. |
D. Main configuration Material of filling valve | Stainless steel 304 |
Material of rotary tray and machine platform of rinser and filler | Stainless steel 304 |
Main motor | America, ABB |
Sliding bearing | German, Igus |
Frequency inverter | Japan, Mitsubishi |
Touch screen | Japan, Pro-face |
PLC | Japan, Mitsubishi |
Pneumatic components | German, Festo |
Other electrical components | Schneider |
Photocell switch | America, Leuze |
Proximity switch | America, Leuze |
4) Bottle dryer a. General description
The fast blowing air from the blow of the high-pressure fan is sprayed out of an aperture, to remove the remaining waters from bottles to a high extent. The aperture is side-positioned to blow all sides of bottles with fast flowing air.
b. Equipment makeup- High-pressure fan
- Pressure equalizer box
- Air pipe
- Machine frame
- Control part
5) Automatic sleeve labeling machine
(including labeling machine, shrink tunnel, steam generator) a. Feature: 1 | It is made of stainless steel and high quality of aluminum alloy, the reasonable, intact frame, |
2 | The feet bolt is not needed, easy to move suitable for different place. |
3 | The shrinkable film roll with adjustable locking gear, can be adjusted according to different roll 5'-10' |
4 | The applicable bottle is the machine square bottle and round bottle |
5 | Without tools, the driven machinery can be adjusted to meet different bottle size |
6 | Particular inserting label ways, i.e. inserting label, it is reasonable and convenient. |
7 | Full automatic feeder, the flat shrinking and tension are adjusted together. |
8 | It is assured to low error that there is inspection of rolling label cut. |
9 | Particular blade design, blade base can be change by free, changing blade quickly and conveniently. |
10 | It is easy to change the central clamping device without any tools. |
11 | Oriental rolling label device can be lifting synchronal. |
12 | The separating bottle screw, oriental belt and conveyor are adjusted synchronal. |
13 | Adopting ANCHUAN servo motor made in JAPAN and sensitive photo electricity, to insure the precision of cutting label. |
14 | Stainless steel electric controller, adopting Mitsubishi PLC made in Japan |
15 | Adopting advanced man-machine automatic controlling technology, main component adopts famous brand. |
b. Main partsNo | Name | Brand | Manufacturer |
1 | SUS304 stainless steel | | China |
2 | No-fuse switch | DELIXI | China |
3 | 24V DC power supply | MIWE | Hong Kong |
4 | Contactor switch | SCHNEIDER | French |
5 | Transducer | SHIHLIN | Taiwan |
6 | PLC control | PANASONIC | Japan |
7 | Server | PANASONIC | Japan |
8 | Motor | JSCC | Taiwan |
9 | Button Switch | IDEC | Japan |
10 | Servo motor | PANASANIC | Japan |
11 | Photocell switch | SICK | German |
12 | Cutter origin switch | PANASONIC | Japan |
13 | Electric relay | IDEC | Japan |
14 | Human-Computer Interface | E VIEW | China |
15 | Seals | NSK | Japan |
6) Automatic heat shrink film wrapping machine a. Main technical parameters:- Packing form: 3×4,4×6 (or appointed packing spec )
- Packing speed: 10-12pcs/min
- Applicable container shape:circular container,PE bottle,container outer diameter:¢40~¢110,height :60~340mm circular or quadrate container.
- Total power charge:21kw/380v
- Machine size:L×W×H=6500×3200×2100(mm)
- Operating air pressure:0.6~0.8Mpa
- Air consumption 0.5stere/min
- Conveyor belt extreme breadth:304mm,
Conveyor height: according to fills Production line(Adjusting scope 200mm)
b. Main performance features - The shape is artistic,excellent, the frame is novel,unique, and repair is easy.
- Electronic induction feeding film, with stable and smooth transfer speed, replacing film quickly.
- Using isothermal sealing cuter, the seal intensity is 3 times above cooling and sealing cutter, the seal is even and the life is 80 times above cooling and sealing cutter.
- 3 sets of frequency control transport system, the transmission is precise and synchrony.
- Adopting air circulation technology, the shrinkage chamber features rational structure, heat insulation, high precision for temperature control and better packing effects.
- Disposition: CERMANY-SIEMENS,JAPAN-OMRON,TAIWAN-UNIQUE, etc advanced control component in the world, with well-equipped
c. Main parts(Configuration subject to change without prior notice) Part name | Technology | Brand |
Isothermal sealing cutter | TEFLON coat | USA DUPONT |
PLC controller(core part) | Japan | OMRON |
Transducer | Taiwan | TAIAN |
All cylinder | Original guide cylinder | UNIQUC |
Motor protector | Germany | SIEMENS |
Regulator device | Taiwan | MINDMAN |
Approaches switch | Korea | AUT0NIC |
Contactor | Germany | SIEMENS |
Meshy belt | USA | DUPONT TEFLON FIBRE |
Jiangsu Zhongyin Machinery Co., Ltd
☆ Main products No | Production line name | Bottle | Capacity | Remark |
1 | Bottle water filling machine line | PET | 5000-36000BPH | |
2 | Hot (juice) filling machine line | PET | 5000-36000 BPH | |
3 | Ultra clean(medium temp.) filling machine line | PET | 5000-36000 BPH | |
4 | Ultra clean/Aseptic (cold temp.) filling machine line | PET | 5000-36000 BPH | |
5 | 3L-10L barrel filling machine line | PET | 1000-4000 BPH | |
6 | CSD (carbnated soft drink) filling machine line | PET | 5000-30000 BPH | |
7 | CSD (carbnated soft drink) filling machine line | GLASS | 3000-20000 BPH | |
8 | CSD (carbnated soft drink) filling machine line | CAN | 5000-36000 BPH | |
9 | Beer filling machine line | PET | 3000-20000 BPH | |
10 | Beer filling machine line | GLASS | 3000-20000 BPH | |
11 | Beer filling machine line | CAN | 5000-36000 BPH | |
12 | Gallon water filling line | 3/5 GALLON | 150-2000 BPH | |
13 | Water treatment system | | 5-120 T/Hr | |
14 | Pre-processing system | | 5-60 T/Hr | |
15 | Downsteam packing system | | 3000-36000BPH | |
☆ Company service A. After-sale service | I. China-beverage offers 12 months maintenance period to the problem that caused by machine design, manufacture and the material quality, and offers the relevant parts and effective service for free for above reason. |
II. China-beverage provides recommended spare parts. |
IV. China-beverage provides the instruation book for the machines operation and maintenace troubleshooting. And normally, the language of instruction book is Engligh. |
B. Installation | I. Before machines are delivered into your factory, your esteemed company need to prepare the water, electricity, etc...When machines reached at your factory, engineers from China-Beverage will go to your factory within two week, to finish the machines installation, and train your workers. |
C. Sample service | I. For the machines operation & maintenace troubleshooting, you completely don't worry about that. When all machines have been manufacturered, China-beverage will take the video about machines operating, then show that to you. |
II. You are welcome to come to visit China-beverage factory, and see the machine running. |
III. If we get the permission of the customers who have bought the machines from us, we can provide you their contact information and you can go and visit. |
D. Payment term | 30% T/T in advance as deposit, and the balance be cleared before shipment. |
☆ FAQ Q1: Do you have reference project? |
A1: We have reference project in most countries, if we get the permission of our customer who has brought the machines from us, we can send you their contact imformation, you can go to vist their factory. Besides, you are always welcome to come to visit our company, and see the machines running in our factory, we can pick you up from the station near our city. |
Q2: Do you have agent and after-service stations? |
A2: We are looking for more overseas agents, welcome to join us! |
Q3: Do you provide customized service |
A3: We can design the machines according your requirements(material , power , filling type , the kinds of the bottles , and so on) , at the same time we will provide you our professional suggestion, as you know, we have been in this industry more than 10 years. |
Q4: What's your guarantee or the warranty of the quality if we buy your machines? |
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support. |
Q5: How long time for installation? |
A5: This depends on your machines order, normally, our company will dispatch one or two engineers to customers factory, it will take about 10 days to 25 days. |
Welcome to contact us !
Address:
Dongli Road, Donglai Village, Yangshe Town, Zhangjiagang City, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Jiangsu Zhongyin Machinery Co., Ltd. is located in Donglai Town, Zhangjiagang City, Jiangsu Province. It has international standard workshop more than 15000 square meters. It is one of the professional beverage packaging machinery manufacturers with collecting research, development and manufacturing. It is China′s best beverage machinery equipment suppliers. As liquid packaging industry enterprise, the drink service network is all over the world more than 30 countries and regions, products are widely used in drinks, flavor, cosmetic, beer, milk, and pharmaceutical industries.
Since company has begun, focused on the professional technology --- beverage packaging machinery, to forge leading beverage packaging machinery, upstream and downstream related both beverage packaging equipment research and development. Always adhere to technological innovation to drive the company development. It has been applied for patents, has formed a unique market with competitive advantage. In order to make our equipment performance better and more stable of operation, our company cooperates with domestic professional institutes, colleges and universities to carry out the combination of the filling machine and optimized the related equipment design, especially with Shanghai jiaotong university school of mechanical engineering. Using Shanghai jiaotong university, wuxi institute of food engineering technology and other universities′ strong technology research and development strength, to analyze the foreign advanced technology, digestion on the basis of absorbing foreign advanced technology, to change our original design perfectly, and achieved good results.
Gathering the domestic famous machinery manufacturing enterprise, which have many years′ staff more than 60 from machinery, technology and automatic control these 3 fields. It′s the strong team of liquid (drink) packaging machinery industry in China, the existing 2 food engineering doctor, 5 masters, 12 senior engineers, can provide users with: Market positioning analysis, designing, engineer training and a set of turnkey solution project and related services. The strong research and development and the design team are the impulsion of enterprise development. Company aim at the world′s most advanced beverage packaging machinery technology, introduced full beverage packaging machinery technology from Germany, Italy, France and Switzerland, adhering the fast introduction, more improvement and innovative ideas, to master the core technology and related technology, do a three-dimensional research and comprehensive development, developed a lot of original technology. At present, the company self-design and develop the small and medium-sized sterile line, including tube, intubation system has been applied for a utility model patent certificate, etc. Leading science and technology, continuously explore and practice, formed the company brilliant tomorrow.
Modern factory, all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, constitute the drink mechanical excellence in product manufacturing system. It also provides Zhongyin Machinery product′s quality in the most powerful guarantee. With sophisticated manufacturing equipment and testing equipment to complete parts processing, in accordance with the ISO9001: 2000 standard certification system, production process of strict quality management, attention to every assembly detail, experienced technical personnel, for each key nodes in the process of equipment assembly for effective monitoring, to ensure that each product′s performance and appearance are perfect as far as possible.