24000bph Blowing Filling Capping Complete Bottled Water Production Line/Plant

Δ Main advantage of combiblock type: 

1/ It saves the equipment of empty bottle delivery and bottle washing part in the traditional beverage filling production line, greatly saves the production line area, which can be reduced by more than 50%.

2/  During operation, it saves bottle washing water and energy consumption of the empty bottle conveying fan, and reduces a large number of intermediate transmission links, reduce energy consumption and equipment maintenance costs, reduce investment costs. 

3/ More reliable protection of the cleanliness of the entire equipment, better help users improve the overall production efficiency. 


 Part one: blowing system

Main feature: 

1). High-speed blow valve group with high-speed network control ensures blowing technic precision and unification.
2). Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh.
3). High-pressure blow valve group optimum design helps save air a lot.
4). Quick-change for bottle mould.
5). Wearable aluminum alloy mould surface with special treatment of hardness.
6). Key points automatic lubrication.


 Δ Preform feeding system : including preform hopper, preform elevator, preform sorter

All preforms are kept in preform hopper. Adopting the internationally high-security preform feeding method, these preforms
enter the preform elevatorfrom preform feeding hopper, then transported by the elevator to the preform sorter. By through two
inclined rollers that rotate upward at the same speed,these preforms falling into the gap of the rollers are automatically arranged
and outputted; at the same time, the excess preforms will be removed bypreform removal wheel and return into the feeding hopper
again though return pipe. The process of preform sorting is fully automatic, with high efficiency and without damaging these preforms. 


Δ Preform ionic gas de-duster 

After sorting, these preforms will be sent into preform heating furnace. According to our experience, we will recommend customer to choose the ionic gas de-dusting device, which is set up before heating furnace, to clean and sterilize these preforms. The preform de-dusting device generates a large amount of positive and negative ions through one dedicated positive and negative ion-generator. These positive and negative ions are mixed into clean compressed air into an ionic gas in the mixing chamber and then sprayed into the preform through nozzles. The dust adhering to the inner wall of the preform due to static electricity is washed by the high-speed ionic gas, and the positive and negative ions quickly neutralize the static electricity carried by the preform, so that the adhered dust is quickly blown out of the preform by the high-speed ionic gas stream. By the strong negative pressure of the air outlet on the two sides of the preform, the blown dust is attracted to the dust collecting bag through the pipeline.  



Δ Preform heating furance

√ The system is equipped with seven-segment infrared heating lamps;

√ It adopts the optimal heating process state of the preform screw thread mouth downward, to reduce the bad influence of the upward
convection hot air on the preform screw-thread mouth, and it is more convenient to heat the embryo body of preform fully in a limited space.
Besides, it will be more energy efficient and more uniform.

√ The Air flow, bottle-neck cooling waterway and air-cooling protection devices in the heating zone have been carefully designed to effectively
protect the bottle-neck.

√ Through the furnace temperature sensor and infrared thermometer, the temperature parameters of the light box and preforms are transmitted
to the PLC, and the actual temperature and setted temperature of these preforms can be displayed and set through the computer screen;

√ Through the powerful PID calculation function of PLC, the power of each layer of heating lamp is adjusted in real time, so that the whole preform
can obtain the best temperature curve.
    

Δ Blowing station 

1). These heated preforms are sent to the mold by specialized mechanical hands that along a certain cam curve. The preform is stretched
and pre-blown, and then passed through the high pressure gas to be finally blown into one bottle shape. 

2). The high-pressure valve unit uses the high-quality products of the Norgren Swiss factory to ensure the stability and reliability of the blow molding process.

3). The independently developed integrated high pressure valve block and sealing cylinder have smaller dead gas space than similar products,
which is better to reduce the consumption of high pressure compressed air.

4). The high-back-pressure structure inside the sealing cylinder enables the sealing of the nozzle with lower air pressure, which reduces the impact
of the nozzle on the mold, and can reduce the consumption of low-pressure compressed air.

5). Quick and easy positioning of the mold mounting structure, combined with the use of a one-way stop valve & cooling water quick-connect connector,
making the replacement of the mold faster and more convenient, the skilled workers only take one hour to replace the full set of molds.  

Preform meachanical hands 
    
 Bottle mold
 

Part two: filling system

Δ  Filling part: 

1). The blown bottles are transferred to the filling machine via the transition wheel. The bottles entering the filling machine are held by the bottle gripper
on the lifting cylinder and achieved rise and fall by the cam.

2). Filling machine adopts gravity filling way, the bottle mouth rises to open filling valve, then filling starts. When the material rises and plugs up to air returning hole, the filling stops; and then the bottle moves down, leaves from the filling valves, which means the whole filling process is finished. 

3). High-speed and high-precision filling valve: 200ml/s, ± 3mm.

4). Servo drive system.

5). With CIP cleaning function.

Δ Capping part: 

1). After filling, these bottles enter the capping machine through the transition wheel. The anti-rotation knife on the capping machine catches the bottle neck
and keeps the bottle upright to prevent rotation. The capping head keeps revolving and self-rotating on the capping machine, and achieve grasping cap,
sleeving cap, screw cap and get off the cap under the action of the cam, to finish the whole capping process. These product bottles are transferred from
the capping machine to bottle conveyor chain through the bottle-out wheel and sent out by the conveyor chain.

2). Magnetic constant torque, defective rate≤ 0.2%.

3). Reversal caps ejecting device.

4). No bottles, no feeding cap.

   




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contact:Mason Fan