Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO9001: 2015
Main Markets:
Southeast Asia/ Mideast, East Asia(Japan/ South Korea), Australia, Domestic
OEM/ODM Availability:
Yes
OEM/ODM Service

Liquid Filling Machine, Bottle Filling Machine, Filling Packing Machine manufacturer / supplier in China, offering Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand, Water Production Line Bottle Blowing Filling Capping Combiblock Machine, Widely Used Carbonated Filling Machine Full Automatic Liquid Filling Machine and so on.

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Supplier Homepage Products Aseptic cold filling machine Others Aseptic cold filling machine Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand
  • Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand
  • Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand
  • Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand
  • Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand
  • Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand
  • Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand

Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand

Get Latest Price
Min. Order / Reference FOB Price
1 Piece US $50,000-200,000/ Piece
Port: Shanghai, China
Production Capacity: 10 Sets/Month
Payment Terms: L/C, T/T, Western Union
Type: Volumetric Filling Machine
Automatic Grade: Automatic
Material Type: Liquid
Filling Valve Head: Multi-Head
Feed Cylinder Structure: Multi-Room Feeding
Dosing Device: Plunger

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Basic Info

Model NO.
WJG32-32-24-24-6 filling machine
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Rotary
Packaging
Bottle
Packaging Material
Film
Function
Aseptic Cold Filling Machine
Filling Temperature
20-35 Degree Celsius
Bottle Type
Plastic Bottle
Bottle Volume
200ml-1.5L
Filling Material
Beverage/Juice/Milk/Tea/etc.
Control
PLC + Touch Screen
After Sales Sevices
Engineers Available to Serivece Overseas
Warranty
12 Months
Certificate
Ce, ISO, SGS
Capacity
5000bph-36000bph (Adjustable)
Material
SUS304/SUS316
Delivery Time
80 Working Days After Receiving Bottle Samples
Trademark
china beverage
Transport Package
Wooden Case
Specification
8000X2900X3000MM
Origin
Jiangsu, China (Mainland)
HS Code
8422301090
Turnkey Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line In Thailand 




Technical features:
1. The whole system could ensure the sterilization efficiency to 5D or 6D.
2. Wet sterilization adopts PAA which is used for sterilization of the bottle and cap after being heated.
3. The aseptic zone is realized through isolator.
4. The machine's inside classification clean room is kept through positive pressure.
5. Product capacity: 5000BPH-36000BPH, for tea filling, milk filling and juice filling, etc.
6. Filling temperature: 20-35 degree celsius. 

 

Technical parameters: 
 
ModelWJG32-32-24-24-6
Position of sterilization water spraying32
Time of sterilization water spraying ≥15 seconds
Times of sterilization water sprayingSecond times
Position of aseptic water spraying 24
Time of Aseptic water spraying≥3
Filling position24
Capping position6
Production capacity10000bph


Description:

a. Bottle feeding mechanism
1) The air conveyor is directly connected to the bottle inlet wheel. 
2) The bottle-infeed wheel adopts the innovative design of the bottle-mouth clamping mechanism with splitting function, which eliminates the bottle screw and the conveyor chain. It is not necessary to replace and adjust any part when doing with different bottles. 


b. Disinfectant rinsing machine, aseptic water rinsing machine
1) Sterilization with two-wheel disinfectant ensures both effective disinfection time and disinfectant consumption.
2) Washing machine is electronically controlled, each washing branch adopts imported pneumatic diaphragm valve, which is controlled by PLC to realize the opening and closing of the bottle flushing valve.
3) Aseptic water bottle washer has steam shielding to avoid contamination of sterile water by microorganisms. 
4) Compared with the traditional water-distributing tray structure, this electronic bottle flushing has a simple structure, no relative sliding mating surface and sanitary corner, easy to clean, and can withstand acid and alkali cleaning liquid and has a long service life.
5) Pneumatic diaphragm valves and electrical control systems are installed in the operation space of the filling room for easy observation and maintenance, and can reduce the aseptic space. 
6) Rotating disksare all welded with stainless steel AISI304. 
7) Large flat-toothed bearings for smooth and reliable operation. 
8) The bottle holder is made of stainless steel AISI304, which is hygienic and durable.
9) Bottle clamps and lifting sliding sleeves are all German igus corrosion-resistant maintenance-free bearings.


c. Transition wheel 
1) Make the bottle to flip over the transition wheel to win the maximum bottle washing time. 
2) There is aseptic water washing nozzle at the transition wheel between the filling machine and the capping machine to rinse the residual material at the thread of the bottle mouth.
3) Replace the traditional dial with a bottle-necked bottle clip. When using different bottles shape, there is no need to adjust the height of this machine, and no need to replace or adjust any parts. Adapt to thinner, lighter bottle shapes and reduce costs of bottle producing.


d. Material filling machine
1) It adopts non-contact filling way, which can effectively prevent secondary pollution;
2) It is used with imported pneumatic diaphragm filling valve, to measure the filling capacity with KROHNE (or E+H) high-precision electromagnetic flowmeter to realize the valve opening and closing.
3) The filling valve has simple structure, easy to clean, can withstand acid and alkali cleaning liquid and high temperature of 150 °C; it has a long service life. The filling valve port adopts patented slow-flow device of our company, which can effectively prevent material from foaming and overflowing.
4) Electromagnetic flowmeter and pneumatic diaphragm filling valve and flow electrical control system are installed in the operation space of the filling room, which is convenient for users to observe and repair, then can reduce the aseptic space.
5) The filling machine is equipped with an automatic CIP cleaning system, which can effectively clean the inner and outer walls of the filling valve, contacting with material. The CIP cleaning process is automatically completed by the PLC.
6) The filling machine has its own liquid cylinder and is equipped with a pressure and liquid level sensor to monitor the condition of the material in the liquid tank in real time.
7) The rotating disks are all made of stainless steel AISI304. The support bearing is a large flat toothed ball bearing, which is stable and reliable.


e. Capping machine
1) Imported aseptic capping machine: no lubrication, corrosion resistance, hygienic and reliable.
2) There is bottle-feeding detection switch at capping part, together with the cap locking cylinder control discharging the caps to ensure that it will stop feeding caps when no bottles coming, and reduce the caps loss.
3) A set of photoelectric switches are installed on the cap loading rails. When no caps are on the cap loading rails, the machine will automatically stop running and alarm, which can effectively avoid the situation of no caps.
4) COP/SOP nozzles are provided for surface cleaning and sterilization of the capping mold, the stop-rotary cutter and the cap dialing disc.

Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand

Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand



Structural compsition: 
The PET bottle aseptic filling machine 
is composed of
Sanitizer preparation system
Empty bottle sterilization unit
Cap sterilization unit
Sterile material UHT sterilizer
Sterile material storage and constant pressure system
Sterile water UHT sterilizer
Sterile compressed air/nitrogen preparation
CIP/SIP System
Aseptic isolation system
100 class clean room
Aseptic zone COP/SOP
Waste air treatment system
Liquid sealing system
Steam generator
Liquid nitrogen injection system
Aseptic 5-in-1 filling monoblock
Whole line automatic control system
Technical parameter monitor and record system
 
    Main configuration
     
    Material of filling valveStainless steel 304
    Material of rotary tray and machine platform of rinser and fillerStainless steel 304
    Main motorAmerica, ABB
    Sliding bearingGerman, Igus
    Frequency inverterJapan, Mitsubishi
    Touch screenJapan, Pro-face
    PLCJapan, Mitsubishi
    Pneumatic componentsGerman, Festo
    Other electrical componentsSchneider
    Photocell switchAmerica, Leuze
    Proximity switchAmerica, Leuze

    Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand




    Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand




     
    Jiangsu Zhongyin Machinery Co., Ltd

    Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand



    ☆ Main products
     
    NoProduction line nameBottleCapacityRemark
    1Ultra clean/Aseptic (cold temp.) filling machine linePET 5000-36000 BPH 
    2Ultra clean(medium temp.) filling machine linePET5000-36000 BPH 
    3Bottle water filling machine linePET5000-36000BPH 
    4Hot (juice) filling machine linePET5000-36000 BPH 
    53L-10L barrel filling machine linePET1000-4000 BPH 
    6CSD (carbnated soft drink) filling machine linePET5000-30000 BPH 
    7CSD (carbnated soft drink) filling machine lineGLASS3000-20000 BPH 
    8CSD (carbnated soft drink) filling machine lineCAN5000-36000 BPH 
    9Beer filling machine linePET3000-20000 BPH 
    10Beer filling machine lineGLASS3000-20000 BPH 
    11Beer filling machine lineCAN5000-36000 BPH 
    12Gallon water filling line3/5 GALLON150-2000 BPH 
    13Water treatment system 5-120 T/Hr 
    14Pre-processing system 5-60 T/Hr 
    15Downsteam packing system 3000-36000BPH 


    ☆ Company service 
    A. After-sale serviceI. China-beverage offers 12 months maintenance period to the problem that caused by machine design, manufacture and the material quality, and offers the relevant parts and effective service for free for above reason. 
    II. China-beverage provides recommended spare parts. 
    IV. China-beverage provides the instruation book for the machines operation and maintenace troubleshooting. And normally, the language of instruction book is Engligh. 
    B. InstallationI. Before machines are delivered into your factory, your esteemed company need to prepare the water, electricity, etc...When machines reached at your factory, engineers from China-Beverage will go to your factory within two week, to finish the machines installation,
    and train your workers. 
    C. Sample serviceI. For the machines operation & maintenace troubleshooting, you completely don't worry about that. When all machines have been manufacturered, China-beverage will take the video about machines operating, then show that to you. 
    II. You are welcome to come to visit China-beverage factory, and see the machine running. 
    III. If we get the permission of the customers who have bought the machines from us, we can provide you their contact information and you can go and visit. 
    D. Payment term30% T/T in advance as deposit, and the balance be cleared before shipment.  


    ☆ FAQ
     
    Q1: Do you have reference project?
    A1: We have reference project in most countries, if we get the permission of our customer who has brought the machines from us, we can send you their contact imformation, you can go to vist their factory.
    Besides, you are always welcome to come to visit our company, and see the machines running in our factory, we can pick you up from the station near our city.
     
    Q2: Do you have agent and after-service stations?
    A2: We are looking for more overseas agents, welcome to join us!
     
    Q3: Do you provide customized service
    A3: We can design the machines according your requirements(material , power , filling type , the kinds of the bottles , and so on) , at the same time we will provide you our professional suggestion, as you know, we have been in this industry more than 10 years.
     
    Q4: What's your guarantee or the warranty of the quality if we buy your machines?
    A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
     
    Q5: How long time for installation?
    A5: This depends on your machines order, normally, our company will dispatch one or two engineers to customers factory, it will take about 10 days to 25 days. 



    Welcome to contact us ! 
     
        
    Turnkey-Project Complete Automatic NFC Fruit Juice Aseptic Filling Machine Production Line in Thailand

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