Basic Info.
Model NO.
WJG series filling machine
Type
Volumetric Filling Machine
Automatic Grade
Automatic
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Function
Aseptic Cold Filling Machine Line
Filling Temperature
20-35 Degree Celsius
Bottle Type
Plastic Bottle
Filling Material
Beverage/Juice/Milk/Tea/etc.
Control
PLC + Touch Screen
After Sales Sevices
Engineers Available to Serivece Overseas
Capacity
5000bph-36000bph (Adjustable)
Transport Package
Wooden Case
Specification
9000X3500X3600MM
Origin
Jiangsu, China (Mainland)
Product Description
2018 Turnkey Project Complete Automatic Aseptic Cold Filling Machine
Technical features:1. The whole system could ensure the sterilization efficiency to 5D or 6D.
2. Wet sterilization adopts PAA which is used for sterilization of the bottle and cap after being heated.
3. The aseptic zone is realized through isolator.
4. The machine's inside classification clean room is kept through positive pressure.
5. Product capacity: 5000BPH-36000BPH, for tea filling, milk filling and juice filling, etc.
6. Filling temperature: 20-35 degree celsius.
Technical parameters: Model | WJG60-60-40-40-15 |
Position of sterilization water spraying | 60 |
Time of sterilization water spraying | ≥15 seconds |
Times of sterilization water spraying | Second times |
Position of aseptic water spraying | 40 |
Time of Aseptic water spraying | ≥3 |
Filling position | 40 |
Capping position | 15 |
Production capacity | 18000bph (customized) |
Description:a. Bottle feeding mechanism1) The air conveyor is directly connected to the bottle inlet wheel. |
2) The bottle-infeed wheel adopts the innovative design of the bottle-mouth clamping mechanism with splitting function, which eliminates the bottle screw and the conveyor chain. It is not necessary to replace and adjust any part when doing with different bottles. |
b. Disinfectant rinsing machine, aseptic water rinsing machine1) Sterilization with two-wheel disinfectant ensures both effective disinfection time and disinfectant consumption. |
2) Washing machine is electronically controlled, each washing branch adopts imported pneumatic diaphragm valve, which is controlled by PLC to realize the opening and closing of the bottle flushing valve. |
3) Aseptic water bottle washer has steam shielding to avoid contamination of sterile water by microorganisms. |
4) Compared with the traditional water-distributing tray structure, this electronic bottle flushing has a simple structure, no relative sliding mating surface and sanitary corner, easy to clean, and can withstand acid and alkali cleaning liquid and has a long service life. |
5) Pneumatic diaphragm valves and electrical control systems are installed in the operation space of the filling room for easy observation and maintenance, and can reduce the aseptic space. |
6) Rotating disksare all welded with stainless steel AISI304. |
7) Large flat-toothed bearings for smooth and reliable operation. |
8) The bottle holder is made of stainless steel AISI304, which is hygienic and durable. |
9) Bottle clamps and lifting sliding sleeves are all German igus corrosion-resistant maintenance-free bearings. |
c. Transition wheel 1) Make the bottle to flip over the transition wheel to win the maximum bottle washing time. |
2) There is aseptic water washing nozzle at the transition wheel between the filling machine and the capping machine to rinse the residual material at the thread of the bottle mouth. |
3) Replace the traditional dial with a bottle-necked bottle clip. When using different bottles shape, there is no need to adjust the height of this machine, and no need to replace or adjust any parts. Adapt to thinner, lighter bottle shapes and reduce costs of bottle producing. |
d. Material filling machine 1) It adopts non-contact filling way, which can effectively prevent secondary pollution; |
2) It is used with imported pneumatic diaphragm filling valve, to measure the filling capacity with KROHNE (or E+H) high-precision electromagnetic flowmeter to realize the valve opening and closing. |
3) The filling valve has simple structure, easy to clean, can withstand acid and alkali cleaning liquid and high temperature of 150 °C; it has a long service life. The filling valve port adopts patented slow-flow device of our company, which can effectively prevent material from foaming and overflowing. |
4) Electromagnetic flowmeter and pneumatic diaphragm filling valve and flow electrical control system are installed in the operation space of the filling room, which is convenient for users to observe and repair, then can reduce the aseptic space. |
5) The filling machine is equipped with an automatic CIP cleaning system, which can effectively clean the inner and outer walls of the filling valve, contacting with material. The CIP cleaning process is automatically completed by the PLC. |
6) The filling machine has its own liquid cylinder and is equipped with a pressure and liquid level sensor to monitor the condition of the material in the liquid tank in real time. |
7) The rotating disks are all made of stainless steel AISI304. The support bearing is a large flat toothed ball bearing, which is stable and reliable. |
e. Capping machine1) Imported aseptic capping machine: no lubrication, corrosion resistance, hygienic and reliable. |
2) There is bottle-feeding detection switch at capping part, together with the cap locking cylinder control discharging the caps to ensure that it will stop feeding caps when no bottles coming, and reduce the caps loss. |
3) A set of photoelectric switches are installed on the cap loading rails. When no caps are on the cap loading rails, the machine will automatically stop running and alarm, which can effectively avoid the situation of no caps. |
4) COP/SOP nozzles are provided for surface cleaning and sterilization of the capping mold, the stop-rotary cutter and the cap dialing disc. |
Structural compsition: The PET bottle aseptic filling machine is composed of | Sanitizer preparation system |
Empty bottle sterilization unit |
Cap sterilization unit |
Sterile material UHT sterilizer |
Sterile material storage and constant pressure system |
Sterile water UHT sterilizer |
Sterile compressed air/nitrogen preparation |
CIP/SIP System |
Aseptic isolation system |
100 class clean room |
Aseptic zone COP/SOP |
Waste air treatment system |
Liquid sealing system |
Steam generator |
Liquid nitrogen injection system |
Aseptic 5-in-1 filling monoblock |
Whole line automatic control system |
Technical parameter monitor and record system |
Main configuration No. | Part name | Quantity | Configuration description |
1 | Bottle washing machine | 3 sets | 1). Electronic control 2). 2 sets of disinfectant washing machine, 1 set of aseptic water washing machine; |
2 | Capping machine | 1 set | Arol |
3 | Main motor | 1 set | Lenz Servo Reducer |
4 | Automatic centralized lubrication system | 1 set | America |
5 | Pneumatic components | 1 set | German, Festo |
6 | Filling electromagnetic flowmeter | 80 sets | German, KRONH |
7 | Filling pneumatic diaphragm valve | 40 sets | German, GEMU |
8 | Sterile gloves | 13 pieces | America |
9 | Material of machine | | All part which contact with liquid is stainless steel SUS316; |
10 | Electrical control cabinet | 1 set | Main electrical element, PLC, touch screen, etc. is Schneider, OMRON,SIMENS, etc. |
Jiangsu Zhongyin Machinery Co., Ltd
☆ Main products No | Production line name | Bottle | Capacity | Remark |
1 | Ultra clean/Aseptic (cold temp.) filling machine line | PET | 5000-36000 BPH | |
2 | Ultra clean(medium temp.) filling machine line | PET | 5000-36000 BPH | |
3 | Bottle water filling machine line | PET | 5000-36000BPH | |
4 | Hot (juice) filling machine line | PET | 5000-36000 BPH | |
5 | 3L-10L barrel filling machine line | PET | 1000-4000 BPH | |
6 | CSD (carbnated soft drink) filling machine line | PET | 5000-30000 BPH | |
7 | CSD (carbnated soft drink) filling machine line | GLASS | 3000-20000 BPH | |
8 | CSD (carbnated soft drink) filling machine line | CAN | 5000-36000 BPH | |
9 | Beer filling machine line | PET | 3000-20000 BPH | |
10 | Beer filling machine line | GLASS | 3000-20000 BPH | |
11 | Beer filling machine line | CAN | 5000-36000 BPH | |
12 | Gallon water filling line | 3/5 GALLON | 150-2000 BPH | |
13 | Water treatment system | | 5-120 T/Hr | |
14 | Pre-processing system | | 5-60 T/Hr | |
15 | Downsteam packing system | | 3000-36000BPH | |
☆ Company service A. After-sale service | I. China-beverage offers 12 months maintenance period to the problem that caused by machine design, manufacture and the material quality, and offers the relevant parts and effective service for free for above reason. |
II. China-beverage provides recommended spare parts. |
IV. China-beverage provides the instruation book for the machines operation and maintenace troubleshooting. And normally, the language of instruction book is Engligh. |
B. Installation | I. Before machines are delivered into your factory, your esteemed company need to prepare the water, electricity, etc...When machines reached at your factory, engineers from China-Beverage will go to your factory within two week, to finish the machines installation, and train your workers. |
C. Sample service | I. For the machines operation & maintenace troubleshooting, you completely don't worry about that. When all machines have been manufacturered, China-beverage will take the video about machines operating, then show that to you. |
II. You are welcome to come to visit China-beverage factory, and see the machine running. |
III. If we get the permission of the customers who have bought the machines from us, we can provide you their contact information and you can go and visit. |
D. Payment term | 30% T/T in advance as deposit, and the balance be cleared before shipment. |
☆ FAQ Q1: Do you have reference project? |
A1: We have reference project in most countries, if we get the permission of our customer who has brought the machines from us, we can send you their contact imformation, you can go to vist their factory. Besides, you are always welcome to come to visit our company, and see the machines running in our factory, we can pick you up from the station near our city. |
Q2: Do you have agent and after-service stations? |
A2: We are looking for more overseas agents, welcome to join us! |
Q3: Do you provide customized service |
A3: We can design the machines according your requirements(material , power , filling type , the kinds of the bottles , and so on) , at the same time we will provide you our professional suggestion, as you know, we have been in this industry more than 10 years. |
Q4: What's your guarantee or the warranty of the quality if we buy your machines? |
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support. |
Q5: How long time for installation? |
A5: This depends on your machines order, normally, our company will dispatch one or two engineers to customers factory, it will take about 10 days to 25 days. |
Welcome to contact us !
Address:
Dongli Road, Donglai Village, Yangshe Town, Zhangjiagang City, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Jiangsu Zhongyin Machinery Co., Ltd. is located in Donglai Town, Zhangjiagang City, Jiangsu Province. It has international standard workshop more than 15000 square meters. It is one of the professional beverage packaging machinery manufacturers with collecting research, development and manufacturing. It is China′s best beverage machinery equipment suppliers. As liquid packaging industry enterprise, the drink service network is all over the world more than 30 countries and regions, products are widely used in drinks, flavor, cosmetic, beer, milk, and pharmaceutical industries.
Since company has begun, focused on the professional technology --- beverage packaging machinery, to forge leading beverage packaging machinery, upstream and downstream related both beverage packaging equipment research and development. Always adhere to technological innovation to drive the company development. It has been applied for patents, has formed a unique market with competitive advantage. In order to make our equipment performance better and more stable of operation, our company cooperates with domestic professional institutes, colleges and universities to carry out the combination of the filling machine and optimized the related equipment design, especially with Shanghai jiaotong university school of mechanical engineering. Using Shanghai jiaotong university, wuxi institute of food engineering technology and other universities′ strong technology research and development strength, to analyze the foreign advanced technology, digestion on the basis of absorbing foreign advanced technology, to change our original design perfectly, and achieved good results.
Gathering the domestic famous machinery manufacturing enterprise, which have many years′ staff more than 60 from machinery, technology and automatic control these 3 fields. It′s the strong team of liquid (drink) packaging machinery industry in China, the existing 2 food engineering doctor, 5 masters, 12 senior engineers, can provide users with: Market positioning analysis, designing, engineer training and a set of turnkey solution project and related services. The strong research and development and the design team are the impulsion of enterprise development. Company aim at the world′s most advanced beverage packaging machinery technology, introduced full beverage packaging machinery technology from Germany, Italy, France and Switzerland, adhering the fast introduction, more improvement and innovative ideas, to master the core technology and related technology, do a three-dimensional research and comprehensive development, developed a lot of original technology. At present, the company self-design and develop the small and medium-sized sterile line, including tube, intubation system has been applied for a utility model patent certificate, etc. Leading science and technology, continuously explore and practice, formed the company brilliant tomorrow.
Modern factory, all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, constitute the drink mechanical excellence in product manufacturing system. It also provides Zhongyin Machinery product′s quality in the most powerful guarantee. With sophisticated manufacturing equipment and testing equipment to complete parts processing, in accordance with the ISO9001: 2000 standard certification system, production process of strict quality management, attention to every assembly detail, experienced technical personnel, for each key nodes in the process of equipment assembly for effective monitoring, to ensure that each product′s performance and appearance are perfect as far as possible.